What Are the Top Uses of Pressure-Sensitive Adhesive Tapes in Industrial Manufacturing?

Pressure-sensitive adhesive (PSA) tapes are more than just sticky strips. In industrial manufacturing, they help solve complex engineering problems. These tapes often replace mechanical fasteners, speed up production, and meet strict regulations.

At ATS24, we convert high-performance PSA tapes into custom parts. Our solutions are used across aerospace, electronics, EV, medical, and industrial sectors.

Here are 7 of the most important industrial uses for PSA tapes:

1. Bonding Dissimilar Materials Without Fasteners

PSA tapes like 3M™ VHB™ are used to join metals, plastics, and glass—without drilling or screwing. This protects surfaces and cuts weight. It also reduces vibration in applications like aerospace or auto assembly.

Engineers often face this challenge. The right tape saves time and effort.

Explore our VHB Tape Converting Services ›

2. Electrical Insulation and EMI Shielding

Kapton® and foil-backed tapes protect electronics. They insulate components and block interference in:

Aerospace systems
Circuit boards
EV battery packs

These tapes are thin, strong, and heat-resistant—ideal for tight spaces.

3. Thermal Management in EV and Power Systems

Thermally conductive tapes move heat away from batteries and modules. They reduce the need for bulky brackets or pastes. EV makers and electronics suppliers use these for safer, cooler performance.

Thermal Management Tapes from 3M ›

4. Gasket Sealing and Vibration Control

Foam PSA tapes replace rubber gaskets in doors, panels, and enclosures. They block moisture, reduce noise, and seal gaps. Unlike traditional gaskets, they stick fast and need no bolts.

See Custom Gasket Capabilities ›

5. Faster Assembly Line Processes

PSA tapes simplify mounting. Use them for:

Attaching trim
Securing sensors
Adding nameplates or decals

They cut parts, tools, and drying time. Assemblers just peel and apply.

3M™ VHB™ Tape vs. Screws ›

6. Medical Devices and Cleanroom Use

In healthcare, PSA tapes are used for wearable sensors, medical pads, and cleanroom tape. These meet strict standards like ISO 10993 and FDA approval.

They also reduce skin irritation and improve product consistency.

3M Medical Tapes for Devices ›

7. Surface Protection and Paint Masking

In industrial settings, PSA tapes protect surfaces from:

Heat
Paint
Dust
Scratches

They are used in thermal spraying, powder coating, and transit packaging. Removing them is quick and leaves no residue.

3M™ Surface Protection Tapes ›

Remember,PSA tapes aren’t just consumables. They’re tools for bonding, sealing, protecting, and insulating. And with the right converter, they’re tailored to your specs.

Need help choosing the right PSA tape?
Request a custom quote from ATS24